The general situation of the machinery manufacturing industry

       In recent years, China’s manufacturing industry has achieved sustained and high-speed development, and China has become a manufacturing country: all countries in the world are importing Chinese products in large quantities, and mechanical and electrical products have accounted for the majority of China’s exports. In the current economic cold wave and crisis, although the machinery industry is greatly affected, but the total scale and total output is second only to the United States, surpassing Japan, ranking second in the world, exports have surpassed Germany, has reached the world’s first, in 2009 China’s automobile production has surpassed the United States and ranked first in the world. China has become a veritable world manufacturing power. In the list of “Global Top 10 Manufacturing Powers” published by the Global Manufacturing White Paper in 2010, China ranked third.

       In this year’s “World Top 500 Machinery”, the United States ranked first with 126 companies, Japan ranked second with 124, and China was selected as the third with 77 enterprises. However, among the top 10 of the world’s top 500 machinery this year, none of China was selected; Among the world’s top 100 machinery, China was selected only 9. In the 2010 “World Machinery 500”, China’s top 10.

A large amount of low-priced steel is exported and high value-added alloy steel is imported. Machine tools are also cheap low-end machine tools for export, while expensive CNC and precision machine tools are imported. The labor productivity of China’s manufacturing industry is only 1/3 to 1/5 of that of the United States and Japan. Although many mechanical products in China are cheap, their quality is also low. Recently, due to the appreciation of RMB and the rapid rise of domestic labor costs, coupled with the economic cold wave and crisis seriously affecting the export of low-end products, we are forced to improve the technical level of the machinery industry as soon as possible, turn the crisis into an opportunity, and strive to become a manufacturing power .

The rapid development of China’s machinery manufacturing industry in 2000~2008

       In 2000~2008, the development of China’s machinery manufacturing industry is extremely rapid, automobiles, machine tools, shipbuilding, power generation equipment, etc. not only the output growth is rapid, but also the product level is constantly improving.

       The market share of domestic machine tool output value: 56,3% in 2007, 61% in 2008, and continued to increase to 70.1% in 2009. In 2008, China’s machine tool industry consumed 19.44 billion US dollars of machine tools, the world’s first, the production of machine tools 13.96 billion US dollars, the world’s third, export machine tools 2.11 billion US dollars, the world’s sixth, imported machine tools 7.59 billion US dollars, the world’s first, machine tool import and export more than 5.48 billion US dollars. 2009 by the world economic cold wave, growth is not fast, but foreign countries are more seriously affected, annual China’s production of machine tools leapt to the world’s first, imported machine tools 5.9 billion US dollars, export machine tools 1.41 billion US dollars, machine tool import and export more than 4.49 billion US dollars, import and consumption of machine tools ranked first in the world for 8 consecutive years.

In 2007, the output of CNC machine tools in my country was 123,257 units, an increase of 32.6% over 2006. In 2008, my country’s CNC machine tools were affected by the world economic crisis, and the output was 122,211 units, which was basically the same as that in 2007. From January to December 2008, the output of CNC machine tools in my country was affected by the economic crisis. After July, the output decreased, and it rebounded slightly in December. In 2009, the output of my country’s CNC machine tools increased significantly, reaching 143,904 units, and the market share of domestic CNC machine tools reached 62%.

The situation of the machinery manufacturing industry in the first half of 2010

       In the first half of 2010, China’s machinery manufacturing industry was in good condition, with overall production and sales, and the machine tool industry was also the same. The machine tool industry continued to grow rapidly, with a total output value of 242.42 billion yuan in the first half of the year, a year-on-year increase of 41.4%, of which the total output value of the machine tool industry was 57.21 billion yuan, a year-on-year increase of 31.7%. The output of metal cutting machine tools was 338209 units, of which the output of CNC machine tools reached 945191 units, with a year-on-year increase of 25.8% and 52.2% respectively. The metal cutting machine tool industry achieved a profit of 2.27 billion yuan, a year-on-year increase of 68.3%, and the output value profit margin was 5.0%, an increase of 1.1 percentage points year-on-year. The total output value of the machine tool industry in the past 13 months has been completed and grown.

       In the first half of 2010, the total export of China’s machine tool industry was 3.11 billion US dollars, although it was significantly increased compared with 2009, but it was still 7.1% less than the same period in 2008. The investment boom driven by the domestic economic stimulus plan has led to a significant increase in the import of machine tools, and the import value in the first half of 2010 increased by 12.7% compared with the same period in 2008, of which the import of cutting tools increased particularly rapidly, reaching 530 million US dollars in the first half of the year, an increase of 138.0% year-on-year. It should be seen that China’s exports are cheap low-end machine tools, while imports are expensive CNC and precision machine tools.

Due to the uncertain situation of international economic development and the complex and changeable domestic and foreign situation, although the situation of my country’s machinery industry is good in the first half of this year, the trend is not optimistic. Compared with the manufacturing powers in the world, there is still a big gap in technology between my country and the international manufacturing powers. It is necessary to study and improve product grades, increase high-end products, improve the level of manufacturing technology, and strive for innovation. In the post-financial crisis era, China’s machine tool industry strives to achieve from The transformation from a machine tool powerhouse to a machine tool powerhouse.

The situation of my country’s machinery manufacturing industry in 2009

       From the perspective of the overall environment, since the second half of 2008, the machinery manufacturing industry in various countries has been affected by the financial crisis to varying degrees, and several major automobile and machine tool producing countries have suffered particularly serious losses. Automobile production in all countries in the world has fallen sharply, but China’s automobile production and sales have not only not declined, but continue to rise sharply, and in 2009, China’s automobile production has surpassed the United States and ranked first in the world.

       In the first half of 2009, the statistics of machine tool production in major countries are as follows: Japanese machine tool industry in the first quarter of 2009 reservation orders fell by 84.6%, domestic demand and exports both declined, affecting sales fell by 46.2%. U.S. machine tool orders began to decline from November 2008, and the new orders received in April 2009 were only 97.04 million US dollars, 42% less than March 2009, 78% less than April 2008, and the order amount in January ~ April 2009 decreased by 71% year-on-year. Germany has revised its 2009 full-year order trend forecast from the previous decline of 7% to a decline of 10~20%. Total orders for machine tools in Germany fell by 70% year-on-year. Compared with the same period in 2008, Taiwan’s exports of machine tools in January ~ April 2009 decreased by 51.9%, imports fell by 84.6%, and total exports decreased by 51.9% compared with the same period of the previous year, and exports decreased significantly.

China’s machine tool industry, relatively speaking, the degree of damage is relatively small, according to the China Machine Tool Association’s conventional statistics on 177 key contact enterprises: from January to May 2009, the total industrial output value decreased by 5.0% year-on-year, and sales revenue decreased by 6.2% year-on-year. %, the cumulative total profit decreased by 33.1% year-on-year. This data shows that in this financial crisis, China’s machine tool industry has not suffered a lot. Statistics show that from January to April 2009, the whole industry of machine tools and tools completed a fixed asset investment of 23.2 billion yuan, a year-on-year increase of 48.8%. 7.21 billion yuan, which effectively improves the manufacturing level and capacity of the machine tool industry. In the second half of 2009, the production situation of the machine tool industry improved significantly. Due to the low base in the second half of 2008, starting from July 2009, the monthly industrial output value of the machine tool industry reached double-digit year-on-year growth rates. The specific completion and year-on-year growth speed.

The development of my country’s tool industry

In 2005, my country’s consumption of knives was about 1.7 billion US dollars. In 2006, the consumption of knives was about 2 billion US dollars, of which the imported knives were about 1 billion US dollars. In 2007, the tool industry developed at an unprecedented high speed, and the sales revenue increased by about 28%. In the first three quarters of 2008, the tool industry continued to develop at a high speed, with an increase of more than 20%, but it declined significantly after October, but the annual growth rate was still above 12%. Affected by the world economic crisis, the tool industry continued to decline in the first half of 2009, but the overall economic situation has begun to pick up after July and August, and the tool industry has gradually improved.

Although my country’s tool industry has developed considerably in recent years, it lags far behind the development of the machine tool industry. Most of the high-efficiency and advanced knives used in production are imported from abroad (including knives produced by foreign-funded enterprises in China). We also export a lot of knives now, but mainly cheap and low-grade standard knives. In 2004, my country produced about 2.5 billion knives, of which 2 billion were cheap and low-grade knives (mostly exported), and the exports in the next few years were still basically low-end knives. In the US market, the price of medium-sized twist drills is about 10 US dollars each, while the price of low-grade twist drills produced in China is only 1 US dollars, and they are only used as hand tools. my country now has the world’s largest automobile industry, but 80% to 90% of the cutting tools used in the high-efficiency production lines introduced by the automobile industry from abroad are still imported cutting tools (including domestic foreign-funded enterprise products). At present, the production, supply and marketing of cutting tools in my country is that high-end advanced cutting tool products mainly rely on imports from abroad, while low-end cutting tool products are viciously expanding (most of them are exported). This situation must be changed as soon as possible.

  A large number of standard cutting tools are used in the production of my country’s machinery manufacturing industry, while developed countries use a large number of high-efficiency and advanced cutting tools, resulting in the processing efficiency of our country being far lower than that of foreign countries. my country’s tool factories still produce a large number of traditional standard knives, and some small tool factories also produce a large number of low-end knives. According to statistics, my country consumes 40% of the world’s tool materials, but its sales revenue only accounts for 12-15% of the world’s tool industry. The gross profit margin of foreign tool companies is around 40%, while the profits of Chinese tool factories are very low, and some tool factories are still losing money.

At present, my country’s tool factories mainly produce traditional standard knives in large quantities. Judging from the technological development trend of the machinery manufacturing industry, the proportion of high-efficiency CNC machine tools in factories in my country will increase year by year in the future, and the demand for high-efficiency and advanced cutting tools will increase rapidly, while the demand for traditional standard cutting tools will decrease year by year. also. Due to the increase in labor costs in our country, the price advantage of exporting standard knives with middle and low grades will gradually lose, and the export volume will inevitably decrease accordingly. If tool companies still mainly produce traditional standard knives, the sales volume will gradually shrink (some private small tool factories produce a large number of traditional standard knives, and large tool factories are gradually losing this part of the market due to high costs and unable to compete) , there will be no future for development. Therefore, my country’s tool industry must change its concept, vigorously develop the production of high-efficiency and advanced tools, replace foreign products with domestically-made high-efficiency and advanced tools, regain this part of the market occupied by imported tools, and pay attention to after-sales production services. Only in this way can my country’s tool companies Only with development prospects can my country’s tool industry be revitalized.

Although my country’s tool industry has developed considerably in recent years, it lags far behind the development of the machine tool industry. Most of the high-efficiency and advanced knives used in production are imported from abroad (including knives produced by foreign-funded enterprises in China). We also export a lot of knives now, but mainly cheap and low-grade standard knives. In 2004, my country produced about 2.5 billion knives, of which 2 billion were cheap and low-grade knives (mostly exported), and the exports in the next few years were still basically low-end knives. In the US market, the price of medium-sized twist drills is about 10 US dollars each, while the price of low-grade twist drills produced in China is only 1 US dollars, and they are only used as hand tools. my country now has the world’s largest automobile industry, but 80% to 90% of the cutting tools used in the high-efficiency production lines introduced by the automobile industry from abroad are still imported cutting tools (including domestic foreign-funded enterprise products). At present, the production, supply and marketing of cutting tools in my country is that high-end advanced cutting tool products mainly rely on imports from abroad, while low-end cutting tool products are viciously expanding (most of them are exported). This situation must be changed as soon as possible.

Data summary of machine tool industry

The Chinese machine tool consumer market is the largest in the world, and it is also the market that has changed the most in recent years. The basic characteristics of its changes are: the total demand continues to decrease, and the demand structure continues to upgrade. Changes in the market environment have had a profound impact on the development of the machine tool manufacturing industry. The traditional competition pattern is changing, and the trend of industrial differentiation is becoming more and more obvious. During this process, many fruitful new actions in the industry were born, and these new actions, in turn, accelerated the formation of a new competition pattern.

       Machine tool industry is a competitive industry, has long been opened to foreign countries, although there is 04 special support, frequent emergence of a number of domestic high-end CNC machine tools in newspapers and media, really exciting, but can not cover up the relatively weak nature of the competitiveness of the machine tool industry. When China’s economy returns to a single-digit normal development rate, coupled with the 2008 global financial crisis and subsequent European sovereign debt crisis, causing difficulties in China’s exports of manufactured goods, resulting in the lack of funds for the technological transformation of these export-oriented enterprises, and because the competition of high-end CNC machine tools in developed countries is not enough, mid-range CNC machine tools and machine tool companies in some countries and Taiwan are difficult to match, resulting in today’s “winter” state of the machine tool industry, when the cold winter passes, no one answers.

Japan’s machine tool industry rose in the middle and late stages of industrialization, and China’s machine tools will rise based on its development path In the 1990s, Germany replaced Germany as the leading country in the machine tool industry, and the performance of listed machine tool companies continued to grow. Its development path is worth learning from for China’s machine tool industry. China’s machine tool industry initially possesses competitive advantages and will continue to benefit from China’s equipment investment cycle. The domestic market demand drives the growth of China’s machine tool industry. At the same time, the government strengthens policy support and accelerates the integration of the domestic machine tool industry, enabling some enterprises to have stronger overall supporting capabilities. , a large team of skilled workers and engineers, and outstanding marketing capabilities have driven the rapid rise of the machine tool industry. A few years ago, the national economy grew rapidly at double digits, which led to the rapid development of the machine tool industry. The domestic machine tool market is rapidly expanding, and it has become the world’s largest consumer, largest producer, and largest importer. This achievement is not easy to come by. It is gratifying to congratulate. Most entrepreneurs in the industry are smiling and busy building new factories. , to expand production capacity.

       In 1948, when Parsons (P-ns) Company in the United States developed a machine tool for processing helicopter blade contour inspection samples, it first proposed a new concept of using electronic computer control machine tools to process complex curve templates.

       In 1952, Parsons and the Massachusetts Institute of Technology (MIT) Servo Mechanism Research Cooperated to develop the world’s first three-coordinate CNC milling machine, its numerical control system adopts the principle of pulse multiplier, all composed of tube components, although the volume is large, the function is simple, but it is of great significance, marking the machinery manufacturing industry into a new stage of development.

       In 1958, China’s Beijing Machine Tool Research Institute and Tsinghua University began to develop CNC machine tools, and in 1965, Beijing No. 1 Machine Tool Factory began to produce three-coordinate CNC milling machines.

  From 1994 to 1998, the production and sales of the machine tool industry continued to decline, and the market capacity was reduced to 75% of the original. In 1995, the machine tool industry suffered an industry-wide loss for the first time, and it lasted for five years. In the second half of 1999, under the influence of the government’s active fiscal policy, the continuous decline in production and sales of the machine tool industry was initially curbed. In 2000, the machine tool industry finally took a turn for the better. In that year, the total industrial output value was 18.5 billion yuan, and the sales revenue was 17.5 billion yuan, an increase of 20.4% and 21.1% respectively compared with 1999. The machine tool industry realized the turnaround of the entire industry. In the following two years, the machine tool industry began to gradually enter the economic cycle in the recovery, and both output value and sales revenue showed double-digit growth.

  In a market economy, mergers and reorganizations, survival of the fittest is normal, the purpose is to optimize the allocation of resources, but what is the situation? Qi Zhong was privatized, Qi Er, Ha Liang, Beijing Machine Tool Research Institute, and Wu Zhong found a central enterprise as their “mother-in-law”. In addition, Ningjiang Machine Tool Factory found Wuliangye Factory as an investor. Kunming Machine Tool Factory is a listed company, and has changed “mother-in-law” several times, from Xi’an Jiaotong University to Shenji Group.

       At present, domestic CNC machine tools can be supplied with more than 1500 varieties, covering CNC metal cutting machine tools, CNC plate processing machine tools (CNC stamping machine tools, CNC laser processing machine tools, flame cutting machine tools, etc.), CNC electrical processing machine tools, industrial robot coordinate measuring machines, etc., and the types are basically complete.

       2000~2011 is the fastest development period of CNC machine tools in China. During this period, it independently developed five-axis simultaneous machining center, turn-mill composite machining center, turn-mill grinding composite machining center and grinding composite machining center. Some domestic manufacturers have been able to provide five-axis linkage and multi-axis linkage composite machining centers, but some are major special research products, which need to be further commercialized and industrialized. Domestic manufacturers of five-axis linkage machining centers are increasing. For example, GMC2590μ bridge five-axis linkage machining center, VM22120μ vertical five-axis machining center, VMC05656e portal five-axis machining center, HS664RT five-axis high-speed machining center produced by Shenyang Machine Tool Factory; VDM500 five-axis vertical machining center produced by Dalian machine tool; XKR32G five-axis linkage machining center and XKH800 five-axis linkage blade machining center produced by Beijing Institute of Mechanical and Electrical Engineering; The XV2525×60 overhead five-axis linkage machining center produced by Jinan No. 2 Machine Tool can realize multiple processes such as milling, boring, drilling, hinging and tapping of parts with one installation.

In the past ten years, the number of CNC machine tool enterprises has grown steadily, reaching 1896 in 2014

CNC machine tool enterprises with less than 50 employees accounted for 88.41%

National CNC machine tool enterprise revenue list: Shenyang machine tool ranks first

Jiangsu is the province with the largest number of CNC machine tool companies

20% of CNC machine tool companies with operating income of more than 10 million yuan

Jiangsu has become the province with the highest income of CNC machine tool enterprises, accounting for 19.8%

Thirty percent of CNC machine tool companies’ revenue growth rate exceeds 50%

CNC machine tool companies are relatively scattered in listing places

In recent years, the number of penalties and lawsuits in the CNC machine tool industry has increased